High Temperature Battery Cell and Pack
Industrial Batteries – stable up to 85°C
Cells: 18650, 21700, 14500 & 32140
UltraXel High Temperature Battery Products
• Operating Temp.: -40℃~+85℃
• Key Feature: Low-temperature performance
• Typical Capacity(0.2C): 2900mAh
• Max charge/discharge: 1.4A / 10A
• Operating Temp.: -40℃~+85℃
• Key Feature: Compact long-life LFP platform
• Typical Capacity(0.2C): 500mAh
• Max charge/discharge: 0.48A/2.40A
• Operating Temp.: -40℃~+85℃
• Key Feature: Compact high-capacity design
• Typical Capacity(0.2C): 750mAh
• Max charge/discharge: 0.7A / 3.5A
• Operating Temp.: -40℃~+85℃
• Key Feature: High-temperature standby reliability
• Typical Capacity(0.2C): 2000mAh
• Max charge/discharge: 1.95A / 10A
• Operating Temp.: -40℃~+85℃
• Key Feature: 1500+ cycle life / safer LFP chemistry
• Typical Capacity(0.2C): 1600mAh
• Max charge/discharge: 1.6A / 7.5A
• Operating Temp.: -40℃~+85℃
• Key Feature: Long runtime / high capacity
• Typical Capacity(0.2C): 3200mAh
• Max charge/discharge: 3.2A / 10A
Key Advantages of UltraXel High Temp Battery
High Temp. Storage
Up to 105°C storage for a long period
Long Cycle Life
Over 500 cycles at 60℃ with 80% capacity left
Excellent Safety
Reliable and safe performance even beyond safety certificates
Ultra-High C-rate
Up to 10C discharging current for single cell
Quick adaptability
Verified by Tier1 international brands
Custom Battery Pack
Various experience with multiple applications
Applications of High Temperature Batteries
- Automotive Electronics
T-Box modules, smart cockpit systems, dash cams - Security & Surveillance
Outdoor cameras, video doorbells, body-worn cameras - Industrial & IoT
Sensors, IoT devices, infrastructure monitoring, remote terminals - Outdoor & Smart Agriculture
Solar streetlights, GPS trackers, automation equipment - Military & Special Applications
Aerospace, geophysical & mineral exploration, off-grid systems - Consumer & Portable Devices
Medical devices, drones, e-bikes, power tools - Data Centers & Backup Power
UPS systems, BBU units
Wide-Temperature Li-ion Battery Applications
UltraXel offers wide-temperature lithium-ion battery solutions engineered for automotive electronics, industrial handheld devices, medical equipment, smart logistics, defense systems, and outdoor instrumentation. Our batteries deliver stable power from -40°C to +85°C, ensuring reliability and safety in even the most demanding environments.
UltraXel’s wide-temperature Li-ion battery solutions for automotive electronics including T-Box power supplies, E-call battery systems, and automotive smart gateway power supply. Designed for extreme heat and cold with high reliability.
As a global battery cell supplier UltraXel offers reliable lithium battery solutions for security cameras, smart doorbells, and IoT-powered surveillance systems with wide-temperature performance from -40°C to +85°C.
UltraXel offers wide-temperature lithium battery solutions for medical devices, including cold chain data loggers, door locks, and portable healthcare systems. UltraXel batteries offer long standby time, fast discharge capability, and wide temperature adaptability, ensuring reliable power for portable defibrillators in critical emergencies.
UltraXel is a leading industrial-grade battery manufacturer offering wide-temperature lithium battery solutions for handheld tools. Custom backup power for rugged and critical environments.
UltraXel’s wide temperature lithium battery solutions for outdoor instruments including total stations, weather sensors, and environmental monitors. High reliability in -40°C to +85°C conditions.
UltraXel provides wide-temperature lithium battery solutions for mineral exploration tools, downhole logging systems, and seismic sensors. High energy density, fast charging, and proven reliability under extreme conditions.
UltraXel’s military lithium battery solutions designed for extreme conditions, with high reliability, up to 10C discharge, and wide temperature performance from -40°C to +85°C.
UltraXel offers wide-temperature lithium battery solutions for smart logistics, including cold chain door locks, reefer container control, and IoT tracking devices. Certified, high-reliability performance for -40°C to +85°C.
UltraXel provides wide-temperature, high-rate discharge lithium battery solutions for cordless power tools. Retains 100% capacity at 15A, with over 500 cycles. Ideal for industrial and outdoor use.
UltraXel offers reliable lithium battery solutions for cold storage locks, alarms, handheld terminals, and backup devices with wide-temperature performance from -40°C to +85°C, low-temperature charging capability, and stable power supply in freezing environments.
UltraXel delivers reliable lithium battery solutions for GPS tracking, vehicle telematics, and asset monitoring systems with -40°C to +85°C wide-temperature performance, long standby capability, and stable operation in harsh environments.
Custom High-Temperature Battery Packs
UltraXel offers fully customizable high-temperature battery packs designed for extreme conditions. Tailor voltage, current, capacity, and size to your needs, with integrated BMS for safety and reliability. Ideal for Automotive Electronics, Security & Surveillance, Outdoor Equipment, Military, and IoT/Industrial IoT applications, etc..
Low-Cost Solution
• Assembly:
Cell + PCM + Harness + Connector
• Connection:
1S1P, 2S1P, 1S2P, etc.
• Operating Temperature:
-40°C ~ +85°C
• Applications:
eCall, T-box, IoT Device, Asset Tracker, Defense Devices, etc.
High‑End Solution with Shell Protection
• Assembly:
Cell + PCM + Shell + Swappable Golden Finger
• Connection:
1S1P, 2S1P, 1S2P, etc.
• Operating Temperature:
-40°C ~ +85°C
• Applications:
T-box, Outdoor Camera, GPS Tracker, Handheld Scanner, Dash Cam, etc.
Multi-Series & Parallel Battery Pack
• Assembly:
Cell+PCM+Harness+Connector
• Connection:
4S1P,1S4P...
• Operating Temperature:
-40°C ~ +85°C
• Applications:
Portable Medical Devices, Cold Chain Devices, Power Tool, BBU, etc.
Big battery pack with high power
• Assembly:
Cell+Laser welding+BMS, Optional with Shell, Software, Connecters, etc.
• Power:
24V, 25.6V, 48V, 96V, etc.
• Operating Temperature:
-40°C ~ +85°C
• Applications:
Street Light, Robot, AGV, AMR, E-bike, Golf Cart, etc.
Reliable High-Temperature Battery (-40°C to 85°C)
High-temperature lithium batteries are engineered to deliver stable performance in extreme conditions where standard batteries fail. UltraXel batteries—available in 18650, 14500, 21700, and 32140 cells—operate reliably from -40°C to +85°C for industrial, automotive, IoT, and sensor applications.
With advanced cell technology and customizable battery packs, UltraXel ensures safe, efficient, and consistent performance in harsh environments.
UltraXel Battery
High Temp Performance
Stable discharge performance up to 85°C
High Temp Storage
Up to 92% capacity retention after 30 days at 80°C
High Temp Cycle Life
Nearly 450 cycles at 60°C
Safety
Still safe at high-temp charging
System Requirement
No reliance on thermal management
Application Readiness
Validated in Tier 1 applications
Conventional Battery
High Temp Performance
Capacity fades rapidly above 60°C
High Temp Storage
Severe capacity degradation during high-temp storagee
High Temp Cycle Life
<200 cycles at 60°Ce
Safety
Safety cannot be guaranteed
System Requirement
Must have cooling system to avoid thermal run away
Application Readiness
Limited validation in extreme environments
High-Temperature Battery Types & Comparison
High-temperature batteries come in several types, each designed for reliable operation in extreme environments. Common high-temperature battery types include:
| Battery Type | Key Features | Typical Applications | Temperature Range |
| High-Temperature Li-ion Battery（UltraXel Fouses） | High energy density, long cycle life, integrated BMS options, lightweight | Automotive electronics, IoT devices, industrial sensors, medical equipment, etc. | -40°C to 85°C |
| High-Temperature NiMH Battery | Safe chemistry, moderate energy density, robust under heat | Industrial tools, outdoor equipment, sensors | -20°C to 70°C |
| High-Temperature NiCd Battery | Very robust, tolerant of harsh conditions, high discharge rate | Military, aerospace, backup power systems | -20°C to 70°C |
| High-Temperature Coin Cell Battery | Small form factor, stable output under heat, low self-discharge | Medical devices, small IoT sensors, electronics | -40°C to 85°C |
Why Choose UltraXel High-Temperature Lithium-ion Batteries?
UltraXel High-Temperature Li-ion Batteries combine energy density, durability, and adaptability, making them ideal for industrial, automotive, and outdoor use.
High Energy & Compact
More power in smaller size than NiMH or lead-acid.
Wide-Temperature & Long Life
Reliable from -40 °C to +85 °C, optimized for repeated cycles and long-term standby.
Customizable Packs
14500 / 18650 / 21700 / 32140 cells, LFP & NCM, tailored voltage, capacity, BMS, and form factor.
Proven Reliability
ISO & IATF16949 certified, validated under extreme conditions, zero safety incidents.
28+ Years of Technology
Advanced materials and production for extreme conditions.
Industrial-Grade Quality
Manufactured to ISO and IATF16949 standards forconsistent safety, reliability, and performance.
High-Temperature Battery FAQ
What is a high-temperature battery?
A high-temperature battery is specifically designed to operate safely and reliably in extreme heat. It features enhanced thermal stability, specialized electrolytes, and efficient heat dissipation to maintain performance and longevity even under harsh conditions.
What batteries can withstand high temperatures?
High-temperature batteries include UltraXel high-temperature Li-ion cells, LiFePO4 high-temperature variants, and specially engineered battery packs with integrated BMS. They can reliably operate at 85°C and above.
Can high temperatures affect a car battery?
Yes. Excessive heat accelerates battery aging, reduces capacity, and may affect vehicle startup and electronic systems. High-temperature-rated batteries or proper thermal management help maintain performance and reliability.
Why is it essential to use specialized batteries for high-temperature applications?
Conventional batteries degrade faster and may pose safety risks in high-heat environments. High-temperature batteries provide reliable operation, longer lifespan, and enhanced safety through thermal stability and optimized design.
What types of applications benefit from high-temperature batteries?
High-temperature batteries are critical for:
- Oil drilling and monitoring equipment
- Industrial process sensors and firefighting tools
- Automotive electronics and engine monitoring
- Medical devices requiring sterilization
- Outdoor equipment and IoT devices operating in extreme conditions
What is the maximum operating temperature for LiFePO4 or Li-ion batteries?
- Cell: The core energy storage unit.
- Battery Pack: Multiple cells integrated with a Battery Management System (BMS), protective casing, and design tailored for end-use applications.
What is the difference between a battery cell and a battery pack?
- Standard Li-ion batteries typically operate safely up to 60°C.
- LiFePO4 can tolerate slightly higher temperatures but may degrade above 70–80°C.
- High-temperature batteries are designed for -40°C to 85°C or higher.
Can UltraXel provide custom high-temperature battery solutions?
Yes. UltraXel designs and manufactures customized high-temperature cells and packs to meet your voltage, current, capacity, and size requirements.
Is high temperature bad for batteries?
Excessive heat reduces battery lifespan, lowers efficiency, and increases safety risks. High-temperature-rated batteries ensure safe and stable performance under extreme conditions.
How long does it take for an overheated battery to cool down?
Cooling time depends on battery type, size, and ambient conditions. High-temperature batteries with proper thermal management cool faster and maintain safety even under extreme operation.
High-temperature battery vs. standard battery – what’s the difference?
- Standard batteries: Limited operating range (0–40/60°C), faster degradation under heat.
- High-temperature batteries: Wide operating range (-40°C to 85°C+), superior thermal stability, integrated protection, and longer lifespan in extreme environments.
How can I maintain and prolong the life of a high-temperature battery?
To maximize lifespan:
- Avoid continuous exposure to temperatures above the battery’s rated limit.
- Use devices with integrated thermal management or external cooling if possible.
- Monitor battery performance via BMS alerts.
- Follow manufacturer guidelines for charging, storage, and usage cycles. Proper maintenance ensures reliability and long-term performance.